I have two that spring to mind. The first was told to me by a soldier friend, apparently one day out on the ranges a fellow recruit was shooting his L85 with iron sights, and was adjusting the position of the gun in his shoulder between shots when he ND'd. Not normally a massive problem, gun was pointing down range so there was no immediate danger. However the butt of the gun wasn't against his shoulder and the iron sight was just in front of his face meaning that the gun kicked back and the iron sights hit him in the face and fractured his cheek bone. To add to it, this would normally be left to heal by itself, but he then fell over whilst drunk (apparently he was a fuck-up in several ways) and messed it up more, meaning he had to have an operation where they cut between his gum and inside lip to stick a plate up there.
Second was during a counter piracy patrol in the Gulf of Aden when a Merlin flying from a Royal Navy ship was sent towards a merchant vessel which was asking for help. There was a small boat tailing it, and the Marine snipers on board could see that the people on board had AKs along with an RPG. When they saw the Merlin they tuned away from the boat and started throwing their weapons into the sea, but then the guy with the RPG accidentally fied it straight down into the deck of their boat. The warhead didn't detonate, but the boat very quickly sunk and the would be pirates ended up being rescued by Royal Marine ORCs.
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