That's why the Seargent's swords had machine-made blades. No more complicated to make than a bayonet. Mine is a very early, likely pre-Pearl Harbor example, of course they got less elaborate as the war dragged on, much like any other Japanese weapon. Officer's actually purchased / supplied their own blade and then had it put into the regulation mounts - you can find T-94 / T-98 Shin Gunto with everything from hundred year old Katana blades to T-95 equivalent machine blades, depending on how wealthy the individual officer was.
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